SmartMold Pre-Mold


SmartMOLD™ custom molds are prefabricated to a specific dimension to provide customers with precise, consistent cushioning and void-fill in places that need it the most. A great option for small or medium volume equirements, SmartMOLD™ custom molds reduce packaging waste and offer protection in hard to reach areas and for delicate, awkwardly-shaped parts.

  • Create custom molds, prefabricated to a specific dimension.
  • Consistent cushioning and void-fill in places that need it the most.
  • Reduce packaging waste.
  • Void-fill in hard to reach areas.

Application

Pre-mold

Footprint (approximate machine dimensions)

Packaging Foam in place will create and build custom molds for product/applications requiring precise and consistent cushion sizes.

Utility Requirements

  • 208 or 230 Volts AC
  • 30 Amp dedicated circuit
  • 50/60 Hz
  • Plug configuration = L6-30

Packaging Foam in place systems are specifically engineered to work with our family of consumables, SmartFOAM™, SmartLUBE™ and SmartFILM™.

Smartfoam Liquids

SmartFOAM™ A/B Liquid Foam

275 gallon totes 55 gallon drums
A-Liquid foam 2,500 lbs 500 lbs
B-Liquid foam 2,300 lbs 450 lbs
Features
  • Clear outer container color allows user to visually see foam consumption
  • Inline and barrel pump options available with state-of-the-art brushless motors and controls to run longer. No additional components required.

Liquid Foam System
*Specialty foam systems may be formulated upon request.

Application
SLD Super low-density (SLD) foam provides average cushioning and material recovery. SLD is a high performance replacement for loose fill, kraft paper, air bags, cellulose wadding or newspaper
HE High-efficiency (HE) foam provides good, initial cushioning and fair protection after multiple drops for medium to heavy products (20-60 lb). HE is a preferred alternative for all flexible protective packaging
SE Standard Efficiency (SE) foam provides excellent initial cushioning and reliable protection after multiple drops for medium to heavy (20 – 80 lbs) products. SE is a preferred alternative to all flexible protective packaging.
MLD Moldable foam (MLD) provides flexible cushioning and excellent recovery for fragile or heavy products (40-120 lb) after multiple drops. MLD foam is an excellent replacement for all flexible protective packaging. Pads may be reused.
HD Provides excellent recovery for medium to heavy (50 – 150 lb) products, even after multiple drops. An excellent replacement for all flexible protective packaging. Pads may be reused.
FLX Flexible foam (FLX) provides excellent recovery for medium to heavy products (50-150 lb), even after multiple drops. FLX foam is an excellent replacement for all flexible protective packaging. Pads may be reused.
FLX-FAST Flexible foam (FLX-FAST) provides excellent recovery for medium to heavy products (50-150 lbs), even after multiple drops. FLX-FAST foam is an outstanding replacement for all flexible protective packaging. Pads may be reused.

Smart Lube

Cleaning solution used for maintaining and cleaning machine parts.

Smart Film

Bagger: Available in 19 inch centerfold and gusseted rolls.

Handheld: Available in 36, 48 inch centerfold and 48 inch flat.

Wicketed: Available in the following dimensions:

  • S: 14” x 18”
  • M: 18” x 24”
  • L: 24” x 32”

Custom printing available.